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Scenario 2 - Scheduled Maintenance

Duration: 25-35 minutes

Difficulty: Beginner

Mission Type: Supervised Operations


Date: Tuesday, 0930 Local

Station: Vermont (VT-01)

Operator on Duty: You

Supervising: Charlie Brooks (Senior Operator)


Charlie pulled you aside after the morning standup:

“Good timing on your second day - we’ve got a maintenance window this morning. Nothing complicated, just a waveguide gasket replacement on the TIDEMARK-1 feed. But it’s a good chance for you to run through a full power-down and recovery sequence.

I’ll be right here if you need me, but I want you at the controls. The maintenance crew is already on site - they’re waiting on us to secure the RF before they climb up.

Take your time. Get it right. Speed comes later.”


Satellite Customer Service Type Status
TIDEMARK-1 SeaLink Maritime C-band VSAT Operational

SeaLink has been notified of the maintenance window. They’ve scheduled non-critical traffic around our downtime, so there’s no pressure - but they do expect us back online within 30 minutes.


Work Order #: VT-2026-0142

Requested By: Facilities

Scheduled: 0930-0950 Local (crew on the feed as soon as the RF is secured, about 0935; Mike calls the work complete at 0950)

Work Description:

Replace waveguide flange gasket on TIDEMARK-1 antenna feed assembly. Gasket showing signs of wear during quarterly inspection. Preventive replacement to avoid moisture ingress.

Crew: Mike Chen (Lead), rotating apprentice

Requirements:

  • RF transmit chain secured before crew approaches feed
  • Antenna positioned for feed access (maintenance position)
  • Crew-clear confirmation before any transmit chain changes (Charlie relays Mike’s radio calls)

The transmit chain at VT-01 includes a High Power Amplifier (HPA) rated at 1 kW (60 dBm at its 1 dB compression point) at C-band frequencies (5.85-6.725 GHz). At the standard 10 dB back-off it delivers about 100 W to the feed. At these levels:

  • Thermal burns from direct feed exposure
  • RF radiation hazard to eyes and tissue
  • Induced currents in metal objects near the feed

No personnel within 3 meters of the feed horn while the transmit chain is energized. This applies even with the HPA disabled but BUC unmuted - residual RF can still cause injury at close range.

As the operator on console, you control access to the exclusion zone. Never re-enable transmit equipment while maintenance personnel are on the antenna structure. Mike confirms crew-clear by radio before any transmit chain changes; Charlie relays his calls to you on console, and you acknowledge them on the checklist.


Parameter RF (MHz) LO (MHz) IF (MHz)
Beacon (Downlink) 4,175.5 5,250 (LNB) 1,074.5
Parameter Operational Maintenance
Azimuth 153.2° Unchanged
Elevation 35.2° 5°
Tracking Mode Program-track Maintenance (MAINT)

The maintenance position (elevation 5°) tilts the dish low enough for crew access to the feed assembly while clearing horizon obstructions. Only elevation moves; azimuth stays where it was.

On the ACU Control tab, clicking a mode button only stages the move (the card shows “MAINTENANCE pending APPLY” and the Mode still reads the old mode): press APPLY on the Antenna Positioning card to start it. To return to the satellite, click PROGRAM, select TIDEMARK-1 as the target and press Move to Target.

Parameter Value
LO Frequency 5,250 MHz
Gain 60 dB (the panel reads 65 dB after a power cycle; set it back to 60)
Ready indicators LOCK shows LOCKED, noise temperature back near 43 K (about 90 seconds of warm-up after power-on)

Equipment Current State Notes
Antenna Program-track on TIDEMARK-1 Operational position
LNB Powered, reference locked Receiving beacon
TX Modem Transmitting Customer traffic
BUC Powered, unmuted, transmitting Live link
HPA Powered, enabled, 10 dB backoff Transmitting to TIDEMARK-1

Shutdown Sequence (Transmit → Receive → Antenna)

Section titled “Shutdown Sequence (Transmit → Receive → Antenna)”

Disable highest-power components first to eliminate hazard quickly:

Step Action Why
1 Disable HPA output Stop RF radiation
2 Power off HPA Fully de-energize amplifier
3 Power off BUC Fully de-energize upconverter
4 Stop TX modem transmitting No IF drive into a dead chain
5 Power down LNB Shutdown receive path
6 Command antenna to maintenance position Safe access for crew

Startup Sequence (Antenna → Receive → Transmit)

Section titled “Startup Sequence (Antenna → Receive → Transmit)”

Point and verify before enabling transmit:

Step Action Why
1 Command antenna to operational position Establish signal path
2 Power on LNB (5,250 MHz LO, 60 dB gain) Enable receive chain
3 Confirm LNB LOCK and noise temperature Receive path ready
4 Retune the spectrum analyzer to the beacon and verify it Confirm pointing correct
5 Start TX modem transmitting IF drive present
6 Power on BUC Enable TX path
7 Power on HPA Energize amplifier
8 Enable HPA output Restore full service

  • HPA output: Disabled
  • HPA power: Off
  • BUC: Powered off
  • TX modem: Not transmitting
  • LNB: Powered off
  • Antenna: At maintenance position (El 5°)
  • Crew cleared to climb (Charlie relays the all-clear once the dish is at 5°)

  • Crew clear of the antenna confirmed at 0950 (quiz), before the dish moves or any RF equipment comes back on
  • LNB reference: Locked (indicator green)
  • Antenna position: 153.2° Az, 35.2° El
  • Tracking mode: Program-track
  • Spectrum analyzer: Retuned to Center 1,074.5 MHz, Span 0.002 MHz (2 kHz)
  • Beacon: Visible at 1,074.5 MHz IF
  • Signal strength: Nominal
  • TX modem: Transmitting
  • BUC: Powered on, unmuted
  • HPA: Powered on
  • HPA output: Enabled
  • No warning or critical alarms on dashboard

The maintenance crew is standing by. Mike’s done this replacement dozens of times - he just needs you to secure the RF so his team can work safely.

Run through the shutdown sequence, wait for Charlie to relay Mike’s crew-clear call, then hold position until he calls the work complete. The gasket job runs to 0950 on the station clock: keep the dish parked at 5° and wait it out, or use the skip control in the command bar (“Skip to 09:50”) once the antenna is at the maintenance position. Take your time on the recovery - SeaLink would rather wait an extra five minutes than have you rush and miss a step.

Charlie’s watching, but this is your show.

You’ve got this.